Chemistry 470 - "Industrial Chemistry"
 

Syllabus

Spring Semester 2012



Fundamentals

    Chemical Reactions
        Stoichiometry
        Reaction Yields
    Thermochemistry
    Equilibrium
        Equilibrium Constants
        LeChatlier’s Principle
    Kinetics
        Rate Expressions
        Temperature Effects
        Catalysis

Industrial Considerations

    Reaction Evaluation
        Selection
        Economic Feasibility
        Thermodynamic Feasibility
        Kinetic Feasibility
    Chemical Plant Operation
        Material Balance
        Energy Flow
        Raw Materials
        Safety
        Pollution

Industrial Metallurgy

    Ferrous Metals
    Non-Ferrous Metals
    Alloys

Inorganic Commodity Chemicals

    Sulfuric Acid
    Phosphoric Acid
    Chlorine Manufacture

    Solvay Process
Synthesis Gas Processes               (Chapter 10)

    Synthesis Gas Production
        Steam Reforming
        Shift Reactions
        Methanation
    Ammonia
        Synthesis
        Oxidation
            Nitric Acid
            Fertilizers
    Methanol
        Synthesis
        Derivatives
            Formaldehyde
            Acetic Acid

The Petrochemical Industry

    Petroleum Refining                            (Chapter 2)
        Distillation
        Cracking
        Reforming
        Hydrotreating
        Alkylation and Isomerization
        Steam Cracking
    Ethylene-Based Processes                (Chapter 3)
        Ethylene Oxide and Ethylene Glycol
        Polyethylene
        Vinyl Chloride and PVC
    Propylene-Based Processes               (Chapter 4)
        Acrylic Acid and Acrylonitrile
        PP and Ziegler-Natta Chemistry
    C4-Based Processes                            (Chapter 5)
        Butadiene
        Isobutylene
    BTX Processes                           (Chapters 7, 8, 9)
        Styrene and Polystyrene
        Polyethylene Terephthalate (PET)
        Phenol
        Adipic Acid and Nylon
        Phthalic Anhydride

Pollution Control

    Automotive Exhaust Emission Control

The Chapter indications in red refer to those in the textbook by Wittcoff, et al.



Required Text:    “Industrial Organic Chemicals,” 2nd ed.,
                                    by H.A. Wittcoff, B.G. Reuben, and J.S. Plotkin, Wiley-Interscience (2004).


Other Resource Materials:

    Periodicals and Journals

ChemTech QD1 .C75
Chemical & Engineering News TP1 .C35
Chemical Week TP1 .C37
Industrial & Engineering Chemistry Research TP1 .I618
Chemical Engineer  TP1 .I68
Manufacturing Chemist  TP1 .M25
Chemical Market Reporter TP1 .O4
Chemistry & Industry  TP1 .S6332

    Books and Monographs

“Industrial Chemistry” TP155 .S8313 1990 (Reserve)
“Petroleum Chemistry and Refining” TP690 .P446 1998 (Reserve)
“The Chemistry and Technology of Petroleum” TP690.S74 1999  (Reserve)
"Principles of Industrial Chemistry” TP145.C67 1978 (Reserve)
“Handbook of Petroleum Refining Processes” TP690 .H34 1997 (Reserve)
“Petroleum Refining: Technology and Economics TP690.G33 2001 (Reserve)
“Riegel's Handbook of Industrial Chemistry” TP145 .R54 1992b (Reference)
“Chemical Processing Handbook” TP151.C573 1993 (Reference)
“Kirk-Othmer Encyclopedia of Chemical Technology” TP9.E685 1991 (Reference)
“Ullman’s Encyclopedia of Industrial Chemistry” TP9.U57 1985 (Reference)


Grading:

Homework Set No. 1  50 pts.       (due Feb. 6)
Patent Search Project 100 pts.       (due Feb. 20)
Mid-Term Exam 100 pts.       (Mar. 9)
Homework Set No. 2 50 pts.       (due Apr. 16)
Process Term paper 150 pts.       (due Apr. 27)
Final Exam 150 pts.       (May 4)
                        Total 600 pts.

Final course letter grades will correspond to the following percentages of the 600 point maximum:

 ≥ 85%  A
75 - 84% B
60 - 74% C
50 - 59% D
< 50% F



Electronic Devices

As described in TAMU Student Rule 21, unwarranted disruption of classroom activities is not permissible.  Accordingly, with the exception of calculators, ALL electronic devices, including cell phones, pagers, iPod's, MP3 players, Blackberries, etc. must be TURNED OFF and stowed during class.  The use of laptop, tablet, or other portable computers during class is strictly limited to recording notes or viewing course-related materials, such as on-line lecture notes or topic-related web sites. Prior to the start of examinations, all calculator memories must be cleared of any stored text or equations.


Legalities

Course Materials and Copyright Issues

All documents used in this course are copyrighted. Here, "documents" means all materials generated for this class, including, but not limited to, syllabi, quizzes, exams, problem sets, and all materials appearing on the class web site. Because these materials are copyrighted, you do not have the right to copy any of them for any purpose other than your own personal academic use unless I expressly grant permission. In particular, course materials may not be given or sold to any for-profit enterprise.

Plagiarism

As commonly defined, plagiarism consists of submitting as one's own the ideas, words, writings, etc., which belong to another. In accordance with this definition, you are committing plagiarism if you copy the work of another person and submit it as your own, even if you have the permission of that person. If you have any questions regarding plagiarism, please consult the latest issue of the Texas A&M University Student Rules, under the section "Scholastic Dishonesty."

Students with Disabilities

The Americans with Disabilities Act (ADA) is a federal anti-discrimination statute that provides comprehensive civil rights protection for persons with disabilities. Among other things, this legislation requires that all students with disabilities be guaranteed a learning environment that provides for reasonable accommodation of their disabilities. If you believe you have a disability requiring an accommodation, please contact the Department of Student Life, Services for Students with Disabilities, in Room 126 of the Koldus Building. Their phone number is 845-1637. The Student Services office is very busy, so please make an appointment with them immediately if you feel you require assistance.

Aggie Honor Code

"An Aggie does not lie, cheat, or steal, or tolerate those who do."

Upon accepting admission to Texas A&M University, a student immediately assumes a commitment to uphold the Honor Code, to accept responsibility for learning, and to follow the philosophy and rules of the Honor System.   Students will be required to state their commitment on examinations, research papers, and other academic work.  Ignorance of the rules does not exclude any member of the TAMU community from the requirements or the processes of the Honor System.

For additional information please visit:  www.tamu.edu/aggiehonor/


General Information

Last Updated: January 27, 2012